Sunday, July 23, 2023

Arp 2600 Synth Preamp Workalike--get a 10x-100x-1000x Boost!!

Hats off to this blog's sponsor, PCBWAY....check out their Community Page--clicking those links lets 'em know I have readers, which helps me create new projects. Thanks!

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This time I continue to clone or knock off subcircuits from the legendary ARP 2600 synthesizer.  From my patient sponsor PCBWAY I recently received an ARP 2600 inspired synthesizer preamp PCB I laid out.  Let's see if my design works or is butt.

But first, here's an incredible (?) piece of luck....I was walking around my neighborhood the other day and in a sidewalk box bursting with "Covid Pandemic--Free Stuff!" discards found an almost new-in-box Radioshack/Realistic dynamic microphone circa 1970 or so:

USD $9.95! Hi-Fi Response! 10K impedence!

The box was a bit worn but the mic inside was perfect....being period correct and all, I will use that to test my preamp. 

The mic terminates in a 1/4" plug; I used a 3.5mm cable adapter a DJ I worked with long ago gave me. Can't beat FREE. 

ARP's design is a single op amp stage with a 3 way switch to select x10, x100 or x1000 boost by choosing different resistors in its negative feedback loop.  


I know (knew?) zlich about mic preamp design but digging around the Internet:using op amps for the gain stages was an easy way to go.

I figured the hardest thing was finding a "Range" 3 or 4 position toggle switch I liked. After a bit of thought I decided to have each output signal (x10, x100, x1000) have its own 3.5mm jack instead of using a switch. This took up more space but was simpler to lay out. 

I also decided to provide a cap-coupled AC input and a DC input; the ARP is only capacitor coupled only. The DC input would be normaled to break the connection to the AC input if used.

Furthermore, I brought a x1 output to patch to use as a unity gain buffer. 

You can get the original schematic for the ARP preamp here (go to page 11). It's a pretty simple single op amp design; ARP used a Teledyne 133901 op amp with some clever resistor switching to get different output levels. 

I took a different (and I think, simpler) approach to ARP's; I used 4 op amp stages in series:

The rest is power and jacks...."keep it simple, stupid."

New boards from PCBWAY....

   



  

SOIC op amps were used to save space....


Ready to test....

I found that the .1uF filter caps for the op amps (not installed yet) were necessary to get rid of a bad buzz at the x100 and x1000 gain outputs.

When I first powered up the board it acted strange--the 10x output seemed too "hot" and the 100x and 1000x outputs were slammed against V--.  

After looking at this for a bit I realized I used the wrong values for R5, R8 and R21--specifically 1M instead of 100K, the extra zeros pushed the circuit into impossible amounts of gain--making the op amps do wacky things.

With the resistor values corrected the circuit worked and sounded OK, even with my big dude $9.95 70's era microphone.  Not great--a lot of hiss and noise--but....OK.

I also made my first microphone for the project--a surplus dynamic mic element (Triad 1D1P 14R06C), cable tied into a plastic gum dispenser with some foam rubber shoved in for good measure. It worked, but sounded--well, crap. Maybe it sounds so bad it sounds good? Things can only get better!

But--am I done?  Nope. I was going to lay out a front panel, stick it in front of this PCB, put the gerbers etc. up on PCBWAY's project page, put it in my rack, and call it a day. 

Then realized if I ever wanted to experiment with low noise design techniques, this is the project!  

To that end: in the next few weeks, I will try different things--lower noise op amps, 2 sided ground pour, better power filtering, ferrite beads, etc., to see what if anything makes a difference.  

Make me proud, son!

Of course the freebee mic may be the source of some or a lot of the noise, but hey, I have other microphones.  

Assuming the upgraded design sounds better than what I built today, I will upload that to PCBWAY's project page, post the schematic, include a BOM, and so on, the usual thing.

Until then, don't amplify the fumes!

Wednesday, July 19, 2023

ARP 2600 Voltage Processors Part Four dot Two--DG401 Analog Switch Experimenter's Board

If you're interested in a DG401 experimenter's board--hear this useful analog switch IC for yourself--go to this blog's sponsor, PCBWAY....check out their Community Page....download the gerber for the PCB discussed in this post here.  Have fun!!!

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So whattzup.....this morning I am at the bench creating a work-alike for the Electronic Switch in the legendary ARP 2600 synthesizer. 

For a background for the project skim the previous post here

I wired up the toggle flip-flip and buffer breadboards from last time to an experimenter's PCB centered around the DG401 CMOS analog switch IC--the board courtesy PCBWAY.

With everything wired up I could hear the DG401 switch between >10V P/P waveforms.  Works!

DG401 test rig: works. Clockwise from left: DG401 experimenter's PCB, Siglent test gear dookie, the T-flip flop breadboard and the buffer breadboard. 

Here's the signal flow for the test:


A clock signal (from my Siglent signal generator or a bench Euro LFO--didn't matter) went into the buffer circuit described last post:


This feeds the Toggle flip-flop:

I found the circuit worked better with 6-8V to pin 16 of the CD4027....

The flip-flop's two outputs--basically a square wave and its inversion--go to data IN's--DG401--pins 10 and 15:


For S2 and S1 I buffered the incoming audio (or CV, up to you) with a unity gain op amp; for output pins 1 and 8 I mixed pins them together using a standard 2 op amp non-inverting summing mixer.


Basic idea: non-inverting summing mixer....to compute gain, get resistor values here.

The experimenter's board also had an external clock to logic subcircuit....get a simulation of that here

The circuit fragment below was not needed for the experimenter's board but I threw it in anyway. It allowed an external clock signal--say an LFO's square wave--to be split into a logic high (A) while (B) is low, then visa-versa on the next clock edge--the same idea as the output of the T flip-flop.  

However, the CD4027 and its buffer seemed a bit more tolerant of unusual (?) signals to activate the switch; for the final build I will probably use the flip flop, even though it requires more components.

Here are some useless build photos:

Happiness is new boards from PCBWAY!




  





So how did the DG401 sound? Well.....GREAT. The DG401 switched super fast, no audible clicks, pops, or oddness. Remarkable, really. And you can still find it for sale in P-DIP....and it's not too expensive....

In terms of making this switch switch--I had to do what its datasheet says--S and D are normally disconnected, to make them connect hit the logic pins ("In") with >= 2.8V.  

This meant I needed to power the CD4027 with  >6V or the CD4027's "Q" output was a bit too low.  

So what's next? I will make all the parts so far into a compact Eurorack synthesizer module. One of these days....Stay tuned for Part 4.3. Update: Done! Works! Post is here.



Sunday, July 16, 2023

ARP 2600 Voltage Processors Part Four dot One--Recreating its Electronic Switch

Before we begin: Please visit my sponsor's website, PCBWAY; it makes them happy when their analytics tell them I have readers. Click here to visit their homepage and here to find ready-to-fab gerbers for many of the circuits featured in this blog....visiting their websites using these links helps underwrite the cost of new AudioDiWhy projects. Thanks!

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Hello again....this time I continue creating clones and work-alikes for a few sub-circuits found in Arp's legendary 2600 semi-modular synthesizer.  

ARP 2600. A classic's classic!


Let's design a workalike for the ARP 2600's "Electronic Switch"....

This circuit will be a bit more complex than ARP VP clones found in recent posts.

Breaking this down--in this post I breadboard a buffer and T flip-flop for use in an upcoming 2600 inspired Electronic Switch Euro Module.

The ARP 2600's "Electronic Switch".

The 2600's switch (a "how to use it" video is here) employs a discrete timer feeding a discrete toggle ("T") flip-flop; see the ARP2600's service manual--here--page 29--to peruse its Electronic Switch sub-circuit.




This is a clever design (ARP was clever!)--I simulted the discrete flip-flop using Falstad; get the sim here--a bit tricky; I had to preload the virtual .1n caps with 5 volts and 1mV respectively, then reset Falstad--discussion about creating discrete flip-flops using Falstad is on Modwiggler's DIY forum: here

OK! For the flip-flop section I could have cloned  ARP's design, but that seemed to involve more parts than I thought necessary.

Alternatively I could have used an 8-bit MCU, Arduino, etc., but that would have been too easy:


Why make things easy, ever?


Instead let's use a CMOS JK flip-flop IC....I have too damn many of these in my junk box and have never used a single one in a project.

CD4027--dual JK CMOS flip flop--Falstad sim for T flip-flop is here.

Turning this single IC into a T flip-flop was easy--using the legendary Don Lancaster's "CMOS Cookbook" as a guide (sadly, Don Lancaster died recently--obit is here) I whipped up a CD4027 based T flip-flop on a breadboard:




Here's its schematic:


The momentary switch in the bottom left toggles the flip-flop on data-low, easily modified for data-high:

"IN" is connected to Pin 13 on the CD4027 IC.



When I touched this switch it toggled the CD4027's pins 15 high/14 low to 15 low/14 high, then back. Cool!  

But how do I buffer pin 13 so the CD4027 will work reliably with all the different signals from my bench and modular rig?  

I messed around with different buffer designs; I think I will use the one below--which seemed to work with most of my various triggers, gates, LFO's, VCO's, MakeNoise Arrows Everywhere and so on; the output voltages and trigger durations found on my rig are inconsistent and this levels the field somewhat. 

Breadboarded that too:


Next: how will we switch the audio and CV--use FETs? 

Nope, FETs seem a bit dated, instead, a cool family of parts I found for this: the DGx0x series; an affordable CMOS dual rail analog switch. 

The DG401 looks like a good fit:

 "from the datasheet, I am pretty sure it will work"


Instead of breadboarding a DG401 and an output buffer--I hate breadboarding--I created a DG401 "experimenters' board":







I have laid out too many breadboard-busters and felt impatient, for better or worse I whipped up this one in a couple of hours at most, maybe an hour? and sent off to my ever-patient and endlessly polite sponsor, PCBWAY for fabrication.   

Next time: I will build the experimenter board and tie it to the breadboarded CD4027 T flip-flop/input buffer. 

If it all works, it will then be reimagined into a 4-6 HP Eurorack module to be featured in a future post.  

Fun!

Until next time, flip or flop--better yet, do both!


Anything to Clock Subcircuit

Readers:  If you want to build the project featured in today's post, please go to  PCBWAY's  Community pages --a gerber ready to dow...